UltraWash · multi-stage sealed chamber systems · the flagship

In dirty. Out clean, dry and finished. One door.

UltraWash is the hero of our technical builds: a sealed chamber that runs spray, injection flood, rotating ultrasonics, rinse, forced hot-air and vacuum drying as one programmed sequence. Where the cleanliness spec is written down — pharma, aerospace, precision manufacture — this is the machine that meets it, cycle after logged cycle. And because every stage is a recipe value, one chamber holds a library of completely different processes — degrease, critical rinse, instrument reprocessing, particulate flush — swapped from the touchscreen. In process terms it is a rotary basket washer — the basket rotates through every stage — the machine class low-foam rotary chemistries are blended for.

3standard chambers

6 stagesone chamber

25 kHzauto-tuned · >95%

5 µmfiltration, to

Vacuumassembly-dry

Customengineered to line

Compare the chambers Read the proof — lock case study

Quoted to site, ex GST.

Chamber open, conveyor loading, HMI on the arm

Talk to an engineer Call 1300 647 664

Range at a glance

Three chambers, plus custom builds

Model	Chamber	Basket L×W×H	Ultrasonics	Heating	Footprint	Control
UltraWash 70	70 L	470 × 320 × 160 mm	1,500 W · 1 resonator	20 kW	2.3 × 2.5 m	S7-1200 · 9" HMI
UltraWash 150	150 L	610 × 320 × 200 mm · 100 kg	3,000 W · 2 resonators	36 kW	4.2 × 1.8 m	S7-1500 · TP700
UltraWash 300	355 L	620 × 380 × 380 mm	3,000 W · 3 resonators	40 kW	3.6 × 2.9 m	S7-1500 · TP900

Common to all: six-stage sealed chamber · 3 filtered Collection Tanks · auto-fill · oil removal · 25 kHz auto-tuned · 5 recipes · 415 V 3-phDifferent line? Configure a custom chamber →

UltraWash — sealed chamber open, roller-conveyor loading and HMI

UltraWash 70

The critically-clean cell

70 L chamber
1,500 W · 470×320 basket
Unit 2300 × 2500 mm

Full specification →

UltraWash — loaded basket on the roller conveyor, chamber open

UltraWash 150

The production hero

150 L chamber
3,000 W · 610×320 · 100 kg
Unit 4160 × 1800 × 2300 mm

Full specification →

UltraWash 300

The heavy chamber

355 L chamber
3,000 W · 620×380×380
Unit 3600 × 2940 × 2500 mm

Full specification →

Custom chamber

UltraWash Custom

Engineered to your line

Front-load chambers, engineered
Conveyor infeed · cleanroom builds
Pharma & aerospace finishes

Configure your chamber →

All specifications — incl. dimensions, ultrasonic power and volume — are confirmed at quotation.

The machine, running

One minute inside an UltraWash cycle

Load, close, run. Recipe selected at the panel, door sealed, then spray wash at 72 °C, ultrasonics through the bath, RO rinse and dry — a full multi-stage sequence in one chamber, with the operator doing nothing after pressing start.

Every stage you see here is a step in a stored recipe, not an operator decision.

Filmed on a customer trial. Silent; 64 seconds; loads when you press play.

Proven on production residue

A July 2026 trial — dirty in, programmed cycle, clean out

Production parts from a leading Australian vitamin & supplement manufacturer — rotors, flanges, strainers and press blocks carrying baked-on product residue — cleaned to base metal in a programmed UltraWash cycle. The before/after photography and five in-chamber clips are on the UltraWash 300 page.

Book the same trial on your parts →See the trial media →Case studies →

Before and after — pump rotor cleaned on an UltraWash trial

Before and after — strainer cleaned on an UltraWash trial

The full process — as proposed, as delivered

Eight stages. Twenty minutes. One door. This is the machine working.

This is the exact sequence from a delivered pharmaceutical proposal — mixed aluminium, stainless, brass and PTFE parts to 60 kg, soils from machine oil to congealed gelatin, three-shift duty. Every time, temperature, pressure and rotation below is a recipe value the next customer sets differently.

UltraWash 300 chamber door open, basket about to roll in

Load15 s

Basket rolls in from the conveyor — one operator, no lifting. Door seals behind it.

High-pressure spray wash60 s · 72 °C

Spray jets attack as the basket rotates and the tank floods from Collection Tank 1 — turbulence starts working before the parts are even submerged.

Ultrasonic wash + rotation420 s · 72 °C

Rod resonators drive swept 25 kHz through the flooded chamber while the basket turns 360° — every face, every drilling, every pass. Drains back to Collection Tank 1.

UltraWash 300 chamber drained between stages

Flush2Drain purge30 s · 70 °C

The stage most machines are missing: spray from Collection Tank 2 washes sump residues straight to drain — the degrease chemistry and its soils never touch the rinse stages.

Gross rinse120 s · 70 °C

Hot flooding rinse with ultrasonics and rotation — chemistry off, everywhere the chemistry went.

UltraWash 300 chamber flooded with the jets working

RO rinse45 s · 70 °C

Reverse-osmosis water finish — no minerals, no spotting, no residue. The critically-clean signature.

UltraWash 300 basket rotating in the chamber

Forced hot-air dry120 °C

A regenerative blower forces 120 °C air through the rotating basket — bulk moisture gone before the vacuum stage finishes the blind holes.

Vacuum dryto spec

Chamber vacuum drops the boiling point and empties blind ports and galleries. Parts come out assembly-dry, not dry-looking.

UltraWash process schematic — process tank, three Collection Tanks, blower and vacuum — **The architecture behind the sequence:** process tank fed by three heated, filtered Collection Tanks — wash, flush and rinse held separately — with the blower and vacuum plant closing the cycle. From the delivered engineering pack.

**Solo360 rod resonators + VarioSonic generators:** a homogenised 360° cavitation field with load sensing, frequency tracking, auto-tuning, sweep and OTA support — no dead spots in the chamber.

The process library

One chamber. Eight recipe slots. This is what customisation means.

The sealed chamber is half the story. The other half is that every stage — spray pressure, flood, rotation speed, rocking arc, ultrasonic power, rinse source, hot-air temperature, vacuum — is a recipe value. One machine holds a library of completely different processes and swaps between them from the HMI. Below: seven sequences we have delivered or specified.

Critical degrease + RO dry

≈ 20 min

Pharmaceutical · nutraceutical · medical

Spray wash→US wash 72 °C→Flush2Drain→Gross rinse→RO rinse→Forced hot-air dry→Vacuum

The delivered pharmaceutical cycle: product and machine oils off, Flush2Drain purges the sump so residual oils never touch the rinse stages, RO water finishes spot-free, vacuum empties the blind ports. Verifiable, logged, repeatable.

Heavy degrease

≈ 12 min

Workshop · MRO · production parts

Spray wash→IFW + rotation→US wash→Gross rinse→Forced hot-air dry

The daily workhorse recipe: turbulation and rotation carry the bulk load, ultrasonics finishes the geometry, forced hot-air drying finishes for handling. No RO stage — throughput first.

Congealed & crystallised soils

≈ 25 min

Gelatin · slurries · food process residues

Warm soak + turbulation→US wash→Flush2Drain→Gross rinse→RO rinse→Vacuum

For soils that must dissolve before they can leave — congealed gelatin, crystallised slurries: a heated turbulation soak softens, cavitation strips, Flush2Drain takes the residue to drain before any rinse water is spent.

Pre-sterilisation instrument cycle

≈ 15 min

Medical · dental · veterinary reprocessing

Spray wash→US wash low power→Gross rinse→RO rinse→Forced hot-air dry→Vacuum

Instrument-grade chemistry at controlled power, RO finish, and drying complete before packaging — the cleaning step of the reprocessing workflow, parameterised and logged per basket.

Swarf & particulate flush

≈ 8 min

Machined components · pre-assembly

IFW + rotation→US burst→Flush2Drain→Gross rinse→Forced hot-air dry

Rotation keeps drillings changing aspect while injection flood evacuates chips; the ultrasonic burst clears what clings. Short, violent, effective.

Passivation-prep clean

≈ 14 min

Stainless fabrication · aerospace · food equipment

Spray wash→US wash→Gross rinse→RO rinse→Vacuum

ASTM A380 discipline: passivation only works on a genuinely clean surface. This recipe delivers it, RO-rinsed, ready for the citric line.

End-of-day maintenance cycle

≈ 6 min

The machine cleans itself

Flush2Drain→Collection Tank filter pass→Sump rinse

The recipe most machines never have: sump flushed to drain, Collection Tanks turned over through filtration, Monday starts clean. Initiated from the HMI like any other program.

Seven of the sequences we have delivered or specified — every stage time, temperature, rotation speed, spray pressure and ultrasonic power is an editable recipe value on the HMI.

A delivered cycle, minute by minute

The pharmaceutical 20-minute cycle — from a real proposal

Stage	Time	What happens
Load	15 s	Basket rolls in from the conveyor — single operator
Spray wash · 72 °C	60 s	High-pressure spray as the basket rotates and the tank floods
Ultrasonic wash · 72 °C	420 s	Rod-resonator cavitation with 360° basket rotation; drains to Collection Tank 1
Rinse2Drain spray · 70 °C	30 s	Flush2Drain purges sump and residues straight to drain — no cross-contamination into the rinses
Gross rinse · 70 °C	120 s	Hot flooding rinse with ultrasonics and rotation
RO rinse · 70 °C	45 s	Reverse-osmosis water finish — spot-free, residue-free
Forced hot-air dry · 120 °C	—	Regenerative blower drives forced hot air through the rotating basket — bulk moisture gone
Vacuum dry	—	Chamber vacuum evacuates blind ports and galleries — assembly-dry

Mixed aluminium, stainless, brass, carbon steel and PTFE parts to 60 kg; soils from machine oils to congealed gelatin and crystallised slurries — 24-hour, three-shift duty. The customer has asked not to be named.

Built for critically clean

Where "clean" is a specification, not an opinion

Pharmaceutical & nutraceutical

Product-contact parts — pumps, dies, wedges — cleaned of product and machine oils to RO-rinsed, vacuum-dried standard, logged per basket. Delivered and running in an Australian plant.

Life sciences sector →

Medical device & instrument

The parameterised cleaning step reprocessing audits want — instrument chemistry, controlled power, RO finish, dry before packaging.

The reprocessing guide →

Precision & aerospace manufacture

Blind bores, galleries and lattices cleaned and verified before NDT, coating or assembly — with the sealed chamber closing the between-stage contamination window.

Aerospace sector →

Features — every UltraWash

The hero of our technical builds

Six stages, one sealed chamber

Spray, injection flood wash, basket rotation, swept 25 kHz ultrasonics, forced hot-air and vacuum drying — the whole process diagram behind one interlocked door. Parts never touch workshop air mid-process.

Three heated, filtered Collection Tanks

Wash and rinse chemistry held separately, pumped per recipe stage — no cross-dilution, no bath changes between part families.

Vacuum drying — assembly-dry, not dry-looking

Chamber vacuum pulls moisture out of blind holes and galleries that hot air alone never empties.

Basket rotation through the field

The oscillation stage, motorised — every face keeps changing aspect to spray, flood and cavitation.

Auto-tuned ultrasonics, >95% conversion

Tube-resonator arrays with generator auto-tuning — delivered power held as load and temperature move.

Staged filtration to 5 µm + oil out

Cartridge plus bag stages per Collection Tank with coalescer or belt-skimmer oil removal and auto-fill make-up.

Siemens S7 control · 5 recipes

TP-series HMI, PT-100 sensing, interlocked pneumatic sliding door, remote diagnostics on 70/150.

Nitrile-insulated stainless build

SS304 chambers (SS316L optional), insulated Collection Tanks — heat in the process, not the room.

Proven in regulated plants

The pharmaceutical installation on this page and the critically-clean lock process in our case study are this platform, delivered.

Custom is a first-class option

Front-load chambers engineered to your parts and line — conveyor infeed, cleanroom finishes. (Top-loading? That is the UltraKleen Pro range.)

Machine attributes

The attribute set, from the Misonics library

Spray & IFW wash

Basket rotation

25 kHz · auto-tuned · >95% eff.

Collection Tank rinsing

Hot-air drying

Vacuum drying

Weir / coalescer oil removal

Auto-fill & reticulation

Siemens S7 recipes ×5

Level sensing · PT-100

Interlocked sliding door

Remote diagnostics

Price on application — here is the application

Get the engineered number, not a brochure price

UltraWash systems are quoted to site because that is what makes the number real: chamber and Collection Tank configuration, chemistry, services check, commissioning and first recipes — one figure, ex GST, with the GA and cycle table attached. Tell us the machine and the parts; engineering responds same business day.

1. Send the form — or the configurator build code

2. Engineering calls: parts, soils, spec, services

3. Proposal lands: GA, process diagram, cycle table, price

4. Prove it: trial on your parts before you commit

Where UltraWash sits

The flagship chamber. Beside it: SonoLine tank automation. Below it: the immersion ranges.

The lock case studyThis machine, documented on production parts Book a cleaning trialYour parts through the six stages — results photographed SonoLine automated linesOpen-tank automation, when the chamber is not the fit

The chemistry this machine wants. A sealed chamber sprays and flood-injects chemistry onto the part under pressure, then moves it straight through rinse and dry — so the chemistry has to work fast, rinse clean and not foam the circuit. Misonics groups these together as Degreasing & General Cleaning — near-neutral products matched to spray, flood and staged cycles, led by AquaVantage 1696 GD (pH 7.9, Boeing BAC 5763, Safran PR-1500, AQMD Clean Air Solvent).

Only need the drying stage? The same hot air drying tanks are sold on their own as the Rankine Parts Dryer range — four sizes, 85 to 360 litres. Rankine Parts Dryers →

An ultrasonic cleaning machine standing in an integrated bund with a lift-out grated deck, handrails and a screened bay at the load end

Accessory

Integrated work areas

Bunding to catch what comes off the load, a raised grated deck so the work happens at working height, and a screened washbay for the wet work beside the bath.

Built into the machine from the start, or as a separate unit that drops in beside one already on the floor. Quoted as its own line, ex GST.

Bunding, raised platforms and washbays →